Project Details

Year of Execution: 2016-2019

Facility: Lipetsk Industrial Special Economic Zone (SEZ), Russia 5 600 m²

Location: Lipetsk, Russia

Contract Price Level: $4M+

Key Project Stakeholders:

• End User: Honeywell SYSTEM SENSOR
• Client: Honeywell
• General Contractor: LDR-STROY
• Lead Designer: ARUP Russia
• E&A & MEP Integrator: HONEYWELL

Scope of Supply:

1. Automation & Security Package: Building Management System (BMS), Fire Alarm System (FAS), Public Address and Voice Evacuation System (PAVA), Closed-Circuit Television (CCTV), Access Control System (ACS), Intrusion Detection System (IDS), Passive Network
2. Electrical Package: Electric Power Supply (10 kV, 0.4 kV), Lighting system, Lightning Protection and Earting System.
3. HVAC Package: Ventilation, Cooling Supply, Heating Supply.
4. Services: Engineering and Design, Assembly, Supply, Installation, Testing and Commissioning.

Project Description:

System Sensor Technologies LLC, part of the American corporation Honeywell International, invested several billion rubles in the construction of a new manufacturing facility for electrical products, automation and fire detection systems, gas detectors, and personal protective equipment.

This was Honeywell’s first greenfield project in Russia. The facility, covering an area of more than 5,500 square meters, includes assembly production areas, testing and calibration laboratories, as well as warehouses for raw materials and finished products.

My Role:

Project Manager responsible for project scope, schedule, and financial performance

Project Team:

• 8 Project Engineers (Hardware, Software)
• 3 Site supervision Enginners
• 1 HSE engineer
• 1 Site manager
• 2 Project Administrators
• Functional Manager (Procurement & Logistics)

Subcontractors:

• DDC Panels — AVATECH;
• Electrics - Sintec LLC;
• HVAC - Caverion LLC;
• Installation Team (up to 60 people at peak);

Technical Description:

project includes:

HVAC Package:

• Air Handling Units (AHUs)
• Air Conditioning Systems
• Smoke Exhaust Fans
• Chiller Plant
• Heating Plant
• Piping Systems

Electrical & Automation package:

• Transformer Substation (10/0.4 kV)
• 0.4 kV Power Distribution Panels
• Electrical Lighting System
• Lightning Protection System
• Earthing System
• DDC Panels (Direct Digital Control)
• Automatic Fire Alarm System (FAS)
• Public Address and Voice Evacuation System (PAVA)
• Closed-Circuit Television System CCTV
• Access Control System (ACS)
• Intrusion Detection System (IDS)
• Structured Cabling System (SCS)
• Smoke Extraction Automation System
• HMI System (Human-Machine Interface)
• Field Devices and Instrumentation

Automation Technical Solution / System Architecture:

• Air Handling Units (AHU): VTS
• Chiller: Royal Clima RIV450LT
• Cooling Tower: CABERO
• Pumps: Grundfos
• Fan Coil Units (FCU): Carrier
• Transformer Substation, 2 × 1000 kVA: Schneider Electric, Trihal 10/0.4 kV 1000 kVA, Masterpact MVS / EasyPact MVS, Compact CVS / EasyPact CVS
• Automated Electricity Metering System (AMR): ALPHA RTU-325-E2-M2, Elster Metronica
• Lighting: Philips WT120C, BY698P
• UPS: Schneider Electric Power Scale 30 kVA, Power Wave 60 kVA
• Lightning Protection and Grounding: OBO MKS
• Central Equipment: DDC: Honeywell ExcelWeb II XL2000B2A, HVAC400-1P1-54 PAVA: ESSER by Honeywell VARIODYN® D1 FAS: Notifier by Honeywell XLS3000, System Sensor Detectors ACS: Honeywell Pro-Watch PW-6000, HID RP10 SE Mobile Ready CCTV: 25 Series NVR, PTZ Camera – HDZ302LIK IDT: Honeywell Galaxy Dimension GD-264, Honeywell Sensors PASSIVE IT: Systimax GigaSPEED, Cat 6A; Optical – Systimax LazrSPEED
• HMI System: BMS: Honeywell EBI R500 (Enterprise Buildings Integrator) PAVA: VARIODYN D1 PAMMI Plus Management System Workstation ACS + CCTV: DVM R520 Digital Video Manager & Pro-Watch 4.2 Corporate Edition
• Communication Networks and Protocols: BACnet, LON, Ethernet

Project photo gallery: